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    Five axis double disc automatic spraying equipment



    Five axis double disc automatic spraying equipment Details

    Five axis double disc reciprocating machine parameter list


    Items
    Remarks


    Horizontal

    left-right   direction(DLR)


    X-Axis slide plateform

    1. The sliding rail use 25 series flange type self lubricating linear guideway from Taiwan Hiwin brand with aluminum alloy module slider. The maximum drive speed can reach 2.0M/S,long operating life.The belt adopts 5m wire-steel synchronous belt from imported brand;

    2. The Accuracy of Reciprocating is 2mm, the Accuracy of Positioning is 1mm;

    3. The effective spraying area is within 6000mm,the Reciprocating travel of X-axis 600mm;

    4. X-Axis adopts the 750W low-inertia servo motor driving from Taiwan DELTA brand;

    5. A set of slider in X-Axis.



    Horizontal

    Posterior

    -anterior direction(DPA)


    Y-axis slide plateform

    1. The sliding rail use 25 series flange type self lubricating linear guideway from Taiwan Hiwin brand with aluminum alloy module slider. The maximum drive speed can reach 0.5M/S,long operating life.The belt adopts 5m wire-steel synchronous belt from imported brand;

    2. The Accuracy of Reciprocating is 2mm, the Accuracy of Positioning is 1mm;

    3. The effective spraying area is within 600mm, the Reciprocating travel of Y-Axis 600mm;

    4. Y-Axis adopts the 400W low-inertia servo motor driving from Taiwan DELTA brand;

    5. Y-Axis has two-group of Slider platform, In order to ensure the synchronization of the two platforms, there is a synchronous connecting rod between the two platforms, which will improve the speed of equipment and life time

    Vertical

    up-down

    Direction (DDU)


    Z-axis elevation

    Devise


    1. The sliding rail use 25 series flange type self lubricating linear guideway from Taiwan Hiwin brand and the specially-made structure of aluminum, The maximum drive speed can reach 25cm/s,long operating life and none-noise;

    2. The Accuracy of Reciprocating is 2mm,the Accuracy of Positioning is 1mm;

    3. The effective spraying area is within 200mm,the normally spraying height 200mm (it depends on the specific situation,such as the length of Guns and the height of jig and fixture);

    4. Z-Axis adopts the 400W low-inertia servo motor driving from Taiwan DELTA brand;

    A set of slider in Z-Axis.

    W-Axis rotating

    gun mechanism

    W-Axis adopts direct motor,the structure is simply and durable,the motor is placed in the top.Then

    It will completely avoid the surface pollution of the motor caused by the painting mist bounced.

    There is the exclusive extension structure of low-pressure spray gun. It is convenient to spray the

    side of the product in smaller gap when spraying some small and medium workpiece.

    1. The error of positioning in W-Axis ≤ 90′;

    2. The trip of the gun: 0-270 degree;

    3. W-Axis use JANPAN SAMSR 57 stepping motor;

    4.W-Axis has one rotating gun mechanism.

    F-Axis Spin-flip

    gun mechanism

    1. The normally load bearing in F-Axis: 10kg,the bigger load bearing need to informed in advance and we can design for you;

    2. The rotating degree in F-axis:90 degree;

    3. The power in F-axis use Janpan SAMSR stepping motor;

    4. The rotation mechanism has two groups, the rotating is rapidly and steady, which can maximum possible to improve production efficiency and reduce the time consumption generated by the artificial rotating.


    The revolution

    transposition

    mechanism


    The revolution mechanism make it perform the transposition function between the workpieces of spraying area and feeding area.Speed up the rhythm of production can make the equipment to handle the idle state in the shortest possible time.

    1. The model of Splitter: Flange Model 140DF, high precision, high speed;

    2. The positioning error: <=60;

    3. The partitioning angle degree:180 degree;

    4. The time for revolution transposition 180 degree: 2.0S;

    5. The motor adopts Taiwan imported WANSIN drive motor:1HP,1:60,tricrystal transducer control

    6. A group of turnplate mechanism

    CNC functions and configuration

    This platform can be matched with 1 group spray gun. X,Y Axis has three operational mode (X Stepping Y Reciprocating, X Reciprocating Y Stepping ,XY Reciprocating ), It has more than a dozen operating modes to compile 33pcs area and stores 120pcs product.The spraying program going with the computer can realize unlimited storage extension. The maximum effective spraying area is limited by the range of movement from XYZ Axis

    The HMI use the Beijing MCGS Brand TPC7062KX series touch screen.

    The PLC use the Taiwan FATEK brand FBS-40MCT2AC series product.

    Electronic control system


    1. The air switch use the CHINT brand components;

    2. The switching power supply use the Taiwan MEANWELL power;

    3. It use the Japan OMRAON brand original proximity switch and reply;

    4. The circuit use the GB-line to be assembled in the case;

    5. All joints are marked with wire ear and computer code;

    Adopting independent electric control box will prevent the electrical elements from being damaged from the paint,water,dust effectively and reduce the fire hazards.


    Air Pressure System


    The pressure regulating valve,barometer,electromagnetic valve and wind pipe are all adopt well-know brand products.The brand is slightly different due to the inventory changes.


    The cable and drag chain


    1. The high speed silent special drag chain can effectively avoid the noise problems caused by the tank chain during the high speed reciprocation.

    2. All the tank chains are arranged in a clockwise direction , which will avoid the case appears when the tank chain has a transverse force, it will be break off easily.

    3. It is installed on the U slot, which will avoid dust scattered to the sprayed workpiece.

    4.The cable use silicon soft wire which is perfect for the frequent reciprocating motion. Longer life time than the regular wires.

    Major Structure


    1. The rack is made of international welding standard square box section.Taking full account of material mechanics design, the stability is good!

    2. The overall size can be customized according to the output one day and the size of the workpiece.

    3. The overall size:W3000 xD2200xH2400mm, So the minimum internal width size of the water booth is 3200mm. The length of the racks which reaches into the inner water booth is 1000mm and the height between the sink of water booth and the ground must be less than 600mm. The length of the racks outside the water booth is 1100mm.Please leave enough operative space for your worker.

    4. The surface treatment is electrostatic spraying power treatment. Solidly and not easy to scratch.

    The bottom is equipped with a stainless steel basin.


    Programming Function



    The suitable and better programs can be specially written by our proficient software engineers.The conventional installed programs are multifunctional. It is freely to input all kinds of spraying processes in human-computer interface, including spray one side, two sides, three sides, five sides, and multidimensional continuous spraying. the spraying sequence is free-combination and changeable. The spray gun can make reciprocating motion within the range of X-axis, Y-axis,Z-axis journey and the angle of the guns can be rotated around the X axis within 135 degree. You can set the revolution and flip of the spray tray in the first step of painting. The spraying oil size for each side, the size of atomization and fan-shaped can all be setted in a certain range.



    Spray gun oil feeding system


    1. Automatic spraying guns:Japan ANEST IWATA brand WA-101 series automatic spraying. the calibre is 1.0mm. The qty is 2pcs.

    2. 2 set pumps are equipped.the joins is trisection.

    3. Two set of oil pipe;

    4. Oil pipe, air pipe,oil-water separator, pressure regulating valve, electromagnetic valve are equipped.



    Advantages:

    1.Fully automatic production line,Effectively saving a lot of labor cost.

    2. The overall surface coating of the product is uniform and high precise.

    3. The spraying area can controlled and flexible, which can save 20% paint.

    4. Customized control programming can be use to to spray different shapes of the products.

    5. Cooperating with the water curtain booth, which can effectively absorb excess paint mist and purify the air quality of workship.


    Application:

    It is widely applied to small and medium sized and small parts, such as cover,wood furniture, household appliances, plastic,

    hardware,toys  etc


    More infos, Welcome to contact us: sales@szqinfeng.com


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