Three axis spray paint equipment automatic paint spraying machine for helmet

Item

Remark

Horizontal

Posterior

-anterior direction(DPA)

X-Axis slide platform

1. The sliding rail use 15 series flange type self lubricating linear guideway from Taiwan Hiwin brand with aluminum alloy module slider. The maximum drive speed can reach 2.0M/S,long operating life.The belt adopts 5m wire-steel synchronous belt from imported brand;

2. The Accuracy of Reciprocating is 0.1mm, the Accuracy of Positioning is 0.1mm;

3. The effective spraying area is within 200mm,the Reciprocating travel of X-axis ≥200mm;

4. X-Axis adopts the200W low-inertia servo motor driving from Taiwan DELTA brand;

5. A set of slider in X-Axis.

Vertical

up-down

Direction (DDU)

Z-Axis elevation machine

1. The sliding rail use 25 series flange type self lubricating linear guideway from Taiwan Hiwin brand with aluminum alloy module slider. The maximum drive speed can reach 1.5M/S,long operating life.The belt adopts 5m wire-steel synchronous belt from imported brand;

2. The Accuracy of Reciprocating is 0.1mm, the Accuracy of Positioning is 0.1mm;

3. The effective spraying area is within 600mm, the Reciprocating travel of Z-Axis ≥600mm;

4.Z-Axis adopts the 400W low-inertia servo motor driving from Taiwan DELTA brand;

5. A set of slider in Z-Axis.

W-Axis

Internal and

external rotating

gun mechanism

P-Axis adopts direct motor,the structure is simply and durable,the motor is placed in the top.Then it Will completely avoid the surface pollution of the motor caused by the painting mist bounced. There is the exclusive extension structure of low-pressure spray gun. It is convenient to spray the side of the product in smaller gap when spraying some small and medium workpiece.

1. The error of positioning in P-Axis ≤ 90′;

2. The degree of horizontal travel for the gun: 0-180 degree;

3. P-Axis use the 57 stepping motor system, 5m belt pulley power train configuration;

4. P-Axis has one rotating gun mechanism.

Numerical control function and configuration

On-line intermittent spraying type

The touch screen use the Beijing MCGS Brand TPC7062KX series touch screen.

The PLC use the Taiwan FATEK brand FBS-40MCT2AC series product.

Electronic control system

1. The air switch use the CHINT brand components;

2. The switching power supply use the Taiwan MEANWELL power;

3. It use the Japan OMRAON brand original proximity switch and reply;

4. The circuit use the GB-line to be assembled in the case;

5. All joints are marked with wire ear and computer code;

6. Adopting independent electric control box will prevent the electrical elements from being damaged from the paint,water,dust effectively and reduce the fire hazards.

Pneumatic Circuit

The pressure regulating valve,barometer,electromagnetic valve and wind pipe are all adopt well-know brand products.The brand is slightly different due to the inventory changes.

Spray gun and other accessories

1. The guns use 6pc the Japan ANEST IWATA brand 101 series automatic spraying gun, One set gun rack is equipped and the center of rotation is fixed.  

2.1 set pumps are equipped.the joins is trisection.

3.one set of oil pipe;

4. Oil pipe, air pipe,oil-water separator, pressure regulating valve, electromagnetic valve are equipped.

The cable and drag chain

1. The high speed silent special drag chain can effectively avoid the noise problems caused by the tank chain during the high speed reciprocation.

2. All the tank chains are arranged in a clockwise direction , which will avoid the case appears when the tank chain has a transverse force, it will be break off easily.

3. It is installed on the U slot, which will avoid dust scattered to the sprayed workpiece.

4.The cable use silicon soft wire which is perfect for the frequent reciprocating motion. Longer life time than the regular wires.

Major Structure

1. The rack is made of national standard square welding, fully taking into account the mechanical design of materials, good stability.

2. The overall size is: L2200 * D1500 * H2500, surface treatment for electrostatic dusting, strong and difficult to scratch.The surface treatment is electrostatic spraying power treatment. Solidly and not easy to scratch.

3. The bottom is equipped with a stainless steel basin.

Gun and fuel supply system

1. Automatic spraying guns:Japan ANEST IWATA brand WA-101 series automatic spraying. the calibre is 1.0mm. The qty is 4pcs.

2. 2 set pumps are equipped.the joins is trisection.

3. Two set of oil pipe;

4. Oil pipe, air pipe,oil-water separator, pressure regulating valve, electromagnetic valve are equipped.